Shredder v3
Summary
Status : updates planned
Efficiency :
Design :
Safety :
Price / Value – Bazar :
Power consumption : 2-4 Kw
Mass : 50 – 120 Kg
Capacity : 5 – 40 Kg / hour
Build – time for beginners : 7-10 days
Build – time for experts : 1-4 days
Required machines : drill press, stick welder, power tools
Recommended machines : lathe (hex bar, drive shaft, couplings), CNC (couplings), MIG welder (stainless), bench grinder, angle grinder
Material bill : 700 – 1500 Euro
Bazar price : ~1000 – 2000 Euro
Issues
- 27 mm hexbar not available in many countries
- 20 mm drive shaft to weak, may break as reported multiple times
- blades wear out
- plastic jumping around, needs ‘plunger’
- jams easily
- documentation incomplete, eg: material bill: important components like couplings, driveshaft, motor protection, VFD, etc… missing
- incorrect assembly and weak supports will degrade the shredder box easily
- for shredding PET bottles, please consider to use at least 2.2+ Kw, 1500, RPM at 1:40 – 1:50
Please checkout out our assembly guide and there is also a dedicated page for fixes
Build issues
- tedious, long and error prone assembly
- lots of grinding needed to make hex-bar and washers fit
- improper driveshaft alignment may break driveshaft
- welding stainless with improper welder leaves lots of spatter, hard to remove
- frame needs to be more rigid than shown
- blade tips come often too sharp and without grinding the tips wear out in no time
How-To
Wiring a 3 phase motor to single phase
Components
DIY couplings (component)
Auto-Reverse (component)
Safe Hopper (component)
Industrial electrical components (forum, component coming)
Variants
Powerful and safe variant from
A complete re-design of weedo
Components / Sources
this section is in progress. we add here a list of providers for components, …
Buyer guide – Bazaar
Recommendations
- The shredder should have a 3 phase motor which is by nature more efficient and runs smoother. You can run a 3 phase motor on a single phase 110/220 Volt outlet by using a ‘VFD’. If not, make sure it has at least 2 capacitors.
- If using 3 Phase, a shredder should have a VFD to control speed, a VFD also provides safety and fault protection as well over-torque protection
- Please ask for details on the motor power, the recommended power is 2.2 KW for standard house-hold waste, and 3-4 KW for stronger plastic
- New and quality components are easily 1100 Euros alone. Be prepared to spend at least 1500 Euros for a good shredder in the Bazar. Prices may vary on different continents.
Smaller DIY alternatives
Please find more on Pinterest, GrabCAD, Google Images and Instructables
Extreme cheap variant with a planer
Manual hand driven shredder
Paper / CD / Credit Card Shredder Hacks